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Forged lap joint loose flange
Introduction


Type:Lap Joint/ Loose Flange

Size:1/2"-24"

Face:FF.RF.RTJ

Manufacturing Way:Forging

Standard:ANSI B16.5,EN1092-1, SABA1123, JIS B2220, DIN, GOST,UNI,AS2129, API 6A, etc.

Material: Carbon steel,Stainless steel,Pipeline steel ,Cr-Mo alloy


Quick Details

PRODUCTION PROCESS

1. Choose Genuine raw material   →  2. Cut raw material   →  3. Pre-heating

→  4. Forging   →  5. Heat treatment   →  6. Rough Machining

→  7. Drilling   →  8. Fine maching   →  9. Marking

→  10. Inspection   →  11. Packing   →  12. Delivery

SPECIFICATION

Product   Name

Lap   joint/Loose flange

Size

1/2"-24"

Pressure

150#-2500#,PN0.6-PN400,5K-40K

Standard

ANSI   B16.5,EN1092-1, JIS B2220 etc.

Stub end

MSS   SP 43, ASME B16.9

Material

Stainless   steel: A182F304/304L, A182 F316/316L, A182F321, A182F310S, A182F347H,   A182F316Ti, 317/317L, 904L, 1.4301, 1.4307, 1.4401, 1.4571,1.4541, 254Mo and   etc.

Carbon   steel: A105, A350LF2, S235Jr, S275Jr, St37, St45.8, A42CP, A48CP, E24 ,   A515 Gr60, A515 Gr 70 etc.

Duplex   stainless steel: UNS31803, SAF2205, UNS32205, UNS31500, UNS32750 ,   UNS32760, 1.4462,1.4410,1.4501 and etc.

Pipeline   steel: A694 F42, A694F52, A694 F60, A694 F65, A694 F70, A694 F80 etc.

Nickel   alloy: inconel600, inconel625, inconel690, incoloy800, incoloy 825,   incoloy 800H,C22, C-276, Monel400, Alloy20 etc.

Cr-Mo   alloy: A182F11, A182F5, A182F22, A182F91, A182F9, 16mo3,15Crmo, etc.

Application

Petrochemical   industry;aviation and aerospace industry;pharmaceutical industry;gas   exhaust;power plant;ship building;water treatment,etc.

Advantages

ready   stock,faster delivery time;available in all sizes,customized;high quality

LAP  JOINT FLANGE

A lap-joint flange requires two piping components for each side of the flanged connection, a stub end and a loose backing flange. The loose backing flange fits over the outside diameter of the stub end, which is butt-welded to the pipe. The backing flange is not welded to the pipe, and it can be rotated, which is particularly useful when it is necessary to orientate flanges during erection.


Also, as the backing flange does not come in contact with the process fluid, it can made of a less corrosive-resistant material. For example, if the process is corrosive and requires the pipe to be of stainless steel, as in ASTM A312 TP316L, then the stub end must also be made of SS 316L; however, the backing flange can be made of the cheaper ASTM A105.


This method of jointing is not as robust as a weld neck flange but is superior to screwed, socket weld, and slip on connections; however, it is more expensive to execute, because it require a full-penetration butt weld and requires two components.

1-21122R30205516.png

Application

STUB END

A Stub End always will be used with a Lap Joint flange, as a backing flange.


This flange connections are applied, in low-pressure and non critical applications, and is a cheap method of flanging.

In a stainless steel pipe system, for example, a carbon steel flange can be applied, because they are not come in contact with the product in the pipe.


Stub Ends are available in almost all pipe diameters. Dimensions and dimensional tolerances are defined in the ASME B.16.9 standard. Light-weight corrosion resistant Stub Ends (fittings) are defined in MSS SP43.

1-21122R30233160.png

FAQ

1. Q: Do you have your own factory?  

A: We have our own factory and we have more than 15 years' experience.We sincerely welcome you to visit our factory any time. 

2. Q: How long it will take for an order to be delivered?

A: For standard model we have in stock can ship it out within 10 days after payment. It depends on the items and the quantity of your order.

3. Q: Can I get a sample or order 1 unit?   

A: Yes, you can order 1 unit and our MOQ is 1 set.

4. Q: How about the warranty?
A: We provide one-year warranty. Free new spare parts are available during warranty period.

5. Q: How about the after sales service?  Do you supply spare parts?

A: We provide free online support and  fee - based on-site service. We also provide genuine spare parts for long life time of all our products.

6. Q:Can you  Customized Service Provided ?

A:Yes, Please Contact Our Sales Manger, We Can Offer Customized Service On Painting/Logo, Etc.

7: I want to be your agent in my country, is that ok?

A: It’s ok if there is no our agent in the locality, just call and we will confirm it for you soon.

8. Q:How should I trust you?

A: We have been focusing on this field for nearly 15 years and has strong renovation and distribution capability, we can satisfy your demand within 3-7 days. We always do our best to solve all the problems and put our customer's interests in the first place.You are welcomed to visit us any time.

9. What's your payment terms?

T/T: 30% deposit by T/T,70% balance should be paid before shipment.

L/C: 100% irrevocable Credit of Letter.


Setup

PRODUCTS DETAIL SHOW

1. Face

flat face, Radius is the most important

2. With hub or without hub

3.Face finish

The finish on the face of flange is measured as an Arithmetical Average Roughness Height(AARH). The finish is determined by the standard used. For example, ANSI B16.5 specifies face finishes within a range 125AARH-500AARH(3.2Ra to 12.5Ra). Other finishes are available on requst, for example 1.6 Ra max,1.6/3.2 Ra, 3.2/6.3Ra or 6.3/12.5Ra. The range 3.2/6.3Ra is most common.

1-21122Z330402b.jpg

ADVANTAGED OF LAP JOINT FLANGE

Freedom to swivel around the pipe facilitates the lining up of opposing flange bolt holes.

Lack of contact with the fluid in the pipe often permits the use of inexpensive carbon steel flanges with corrosion resistant pipe.

In systems which erode or corrode quickly, the flanges may be salvaged for re-use.


Pack & Ship

MARKING AND PACKING

• Each layer use plastic film to protect the surface

• For all stainless steel are packed by plywood case. For bigger size carbon flange are packed by plywood pallet. Or can be customized packing.

• Shipping mark can make on request

• Markings on products can be carved or printed. 


INSPECTION

• UT test

• PT test

• MT test

• Dimension test

Before delivery, our QC team will arrange NDT test and dimension inspection.Also accept TPI(third party inspection).


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